DESIGN AND CONSTRUCTION OF ELECTRIC MACHINES Single channel

Chair (Coordinator) and Rapporteur: CLAUDIO BRUZZESE

Objectives

The student gains knowledge of the problems inherent in the design, construction and operation of the main electrical machines used for electromagnetic/electromechanical energy conversion, and for drives. The design concepts put the student in a position to engage critically with the advanced computational tools for the design of electrical machines (FEM/FEA/CAD).

Learning outcomes

-Basic and detailed information on the composition and structure of synchronous, asynchronous, dc, magnet, and reluctance machines, and of transformers.
-Ability to qualitative and quantitative analysis of performance and performance limits of electrical machines.
-Use of methods for sizing and design of electric machines.
-Use of advanced simulation tools (CAD, dynamic simulations).
-Notions on the main fault types and detection techniques.

Prerequisites

Exam of Electrical Machines

Programme

Notions of structure, construction and sizing of electric machines:
-Introduction to electromagnetic/electromechanical energy conversion.
-Magnetic materials: hysteresis, magnetic lamination, solid magnetic materials, permanent magnets, losses.
-Magnetic circuit: structures with saliences and smooth inductors, double-salience, linear and rotary.
-Mechanical calculations: power and torque, moment of inertia, centrifugal force.
-Mechanical design: coupling and tolerances, sliding supports and rolling bearings, shafts.
-Structural materials: steel and cast iron, copper, aluminum.
-Construction of laminated magnetic structures: machining/tooling of laminations; rotor cores and transformer cores.
-Ventilation in rotating machines: cooling system, pressure losses.
-Thermal phenomena in electrical machines: mechanisms of heat transfer, fluid coolers.
-Steady-state heating of rotating machines and transformers: thermal networks, refrigeration.
-Transient thermal phenomena and duty cycle classes.
-Windings for DC machines.
-Windings for AC machines: three-phase lap and wave windings, two-phase and single-phase windings, cage, fractional slots, Roebel bars, star of slots, harmonic problems, magnetomotive force.
-Magnetic leakage and leakage reactance.
-Conductors, resistance, losses.
-Dielectric and insulation materials: insulating liquids, paints, insulating solids.
-Winding construction of rotating machines and transformers.
-Formulas and flow charts for the calculation and sizing of electrical machines.

Diagnostics of electric machines:
-Classification of electrical and mechanical failures.
-Classical and innovative techniques for fault detection.

Notions/exercises of design and calculation tools:
-CAD for electrical machine design: basic equations for the solution of magnetostatic and electrodynamic field problems, the principle of virtual work for force and torque calculation, energy and coenergy of electromechanical systems, finite element softwares.
-Tools for dynamic simulation: linear coupled-circuit models, inductance matrices, complex transformations, numerical integration formulas, the winding function, fault models.

Books

- "Design of rotating electrical machines", J. Pyrhonen, T. Jokinen, V. Hrabovcova, John Wiley and Sons, Ltd, 2008.
- “Theory of electrical machines”, Claudio Bruzzese, Società Editrice Esculapio, 2021.

Bibliography

- “Costruzioni Elettromeccaniche”, Enrico Di Pierro, Edizioni Scientifiche Siderea, Voll. 1, 2.
- “Finite elements for electrical engineers”, Silvester and Ferrari, Cambridge.
- Dispense a cura del docente (integrazioni: Winding function approach, Multiple coupled circuit models, Cenni di diagnostica delle macchine elettriche, etc.).

Lessons mode

Frontal/traditional teaching in the classroom accompanied by practical exercises in the classroom.

Frequency

Attendance at all class lessons is recommended.

Exam mode

Thesis evaluation (project)

Example exam questions

Thesis evaluation (project)

  • Academic year2024/2025
  • Degree program to which the course belongsElectrical Engineering
  • Lesson code10606465
  • Year and semester2nd year - 2nd semester
  • Activity typeAttività formative caratterizzanti
  • Academic areaIngegneria elettrica
  • SSDING-IND/32
  • Mandatory presenceNo
  • Languageita
  • CFU9 CFU
  • Total duration90 hours
  • Hours distribution90 classroom hours