ADDITIVE MANUFACTURING AND LASER TEXTURING Single channel

Chair (Coordinator) and Rapporteur: ALBERTO BOSCHETTO

Lecturers

Objectives

The objective of the course is to provide students with knowledge on: unconventional processes that allow to operate on the structural modification of surfaces or on the generation of complex surface structures, both on a micro and nano scale; additive manufacturing technologies applied to complex shape.
The main manufacturing processes will be identified among those of main industrial interest in order to allow students:
(i) to acquire knowledge on the thermal, chemical and mechanical mechanisms, (ii) to acquire knowledge on the performance of the manufactured parts, (iii) to make considerations about economic, performance and technological aspects, (iv) gain knowledge and abilities to design a component fabrication by means of the necessary additive manufacturing steps.

Learning outcomes

The objective of the course is to provide students with knowledge on: unconventional processes that allow to operate on the structural modification of surfaces or on the generation of complex surface structures, both on a micro and nano scale; additive manufacturing technologies applied to complex shape.
The main manufacturing processes will be identified among those of main industrial interest in order to allow students: (i) to acquire knowledge on the thermal, chemical and mechanical mechanisms, (ii) to acquire knowledge on the performance of the manufactured parts, (iii) to make considerations about economic, performance and technological aspects, (iv) gain knowledge and abilities to design a component fabrication by means of the necessary additive manufacturing steps.

Prerequisites

No specific requirement

Programme

Basics of surface metrology and dimensional metrology.
Unconventional processes: classification, general conditions, comparisons and trends.
Introduction to high power laser sources used in the industrial field (e.g. CO 2 , Nd:Yag, Diodes, Fiber laser sources). Physical principles of operation, description of the process, applications in the field of surface modification processes.
Introduction to additive manufacturing techniques. Additive Manufacturing categories. Industrial applications. General process steps, virtual model handling, preprocessing, fabrication and post-processing.
Conventional and non-conventional techniques applied to nano scale.

Books

I. Gibson, D. W. Rosen and B. Stucker, Additive Manufacturing Technologies, New York, NY: Springer, 2021.
II. W. M. Steen, J. Mazumder, Laser Material Processing, Springer-Verlag London, 2010, DOI: https://doi-org.ezproxy.uniroma1.it/10.1007/978-1-84996-062-5

Lessons mode

Theoretical lessons
Exercises in the classroom

Frequency

The lessons as well as the exercises and the laboratory visits are are in presence.

Exam mode

The evaluation is carried out by an oral discussion.

Example exam questions

Which Additive Manufacturing technologies can be employed for a nanocomposite object?

In the Selective Laser Sintering, are the support structures necessary? And in the Electron Beam Melting?

Which AM tecnology allows the multimaterial object fabrication?

  • Academic year2024/2025
  • Degree program to which the course belongsNanotechnology Engineering
  • Lesson code10610447
  • Curriculum32343-01
  • Year and semester1st year - 1st semester
  • Activity typeAttività formative caratterizzanti
  • Academic areaIngegneria dei materiali
  • SSDING-IND/16
  • Mandatory presenceNo
  • Languageita
  • CFU6 CFU
  • Total duration60 hours
  • Hours distribution60 classroom hours