FINITE ELEMNT MECHANICAL DESIGN

Course objectives

Course outline: The course provides the base knowledge and the necessary skills to use the Finite Element Method (FEM) as an effective tool in mechanical design. In a first part, the theoretical background of matrix structural analysis and the fundamentals of the FE method are introduced, providing information on how a mechanical continuum can be studied and modelled through an equivalent discrete system. A second part aims at the solutions of typical Machine Design problems using the Finite Element Method. Several exercises are proposed and solved in the classroom using a pc and a FE code (Ansys), with focus on: - Structural elastic analyses, with examples ranging from solid mechanics structures to two and three dimensional mechanical components and systems. - Elasto-plastic problems, to study forming processes, identify residual stresses, and to assess the structural integrity of parts made of ductile materials. - Thermal and thermo-mechanical problems, with examples involving heat transmission by conduction and convection. Thermally induced stresses are addressed, too. - Dynamic problems (highlights), to tackle transient problems involving time-varying loads and inertial effects. Modal analysis is also introduced.

Channel 1
LUCA CORTESE Lecturers' profile

Program - Frequency - Exams

Course program
PART I – THEORETICAL AND METHODOLOGICAL BACKGROUND - Fundamentals of matrix structural analysis and definition of discrete systems. - The displacement method of solid mechanics. - Definition of nodal displacement and force vectors. Introduction of element stiffness matrix, boundary and loading conditions. - Structure stiffness matrix and step-by-step procedure to solve the discrete system by matrix structural analysis. THE FINITE ELEMENT METHOD - Mathematical formulation of the Finite Element Method. - Discrete equivalent of the mechanical continuum: elements, shape functions, stress and strain evaluation. - Main categories of finite elements suitable for 1D, 2D, 3D analyses: trusses, beams, triangular and quadrilateral plane elements, brick and tetrahedral elements, axisymmetric elements and shell elements. - Implementation and solution of basic examples in a Matlab environment. PART II - APPLICATIONS (Solution of exercises in classroom, using a personal computer and a FE code) STRUCTURAL ELASTIC PROBLEMS - Modelling the elastic constitutive behaviour. - Analysis of isostatic and hyperstatic truss and beam structures. - 2D plane stress and plane strain analysis. - 3D analysis of parts and mechanical systems subjected to complex multiaxial states of stress. - Axysimmetric analysis. ELASTO-PLASTICO PROBLEMS - Modelling the elasto-plastic constitutive behavior. Isotropic plasticity, bilinear, multilinear and nonlinear models. Large displacement analysis. - Solution of typical plastic problems: cold forming and evaluation of residual stresses. THERMAL AND TERMO-MECHANICAL PROBLEMS - Linear thermal analysis: thermal properties of materials, thermal boundary conditions (adiabatic, or fixed temperature constraints) and loads (conduction, convection, heat fluxes and the like). - Coupled thermo-mechanical analysis and thermal stresses. DYNAMIC PROBLEMS (highlights) - Transient analysis under time varying loads, inertial effects, impacts. - Modal analysis. ADVANCED TOPICS - modelling of contact between parts. - Scripting and programming capabilities of the FE code.
Prerequisites
There are no prerequisites for this course.
Books
Pdf material of the lectures and exercises, available at: www.costruzionedimacchine.it. Reference books and teaching material (not mandatory, to be used for an optional in-depth study): G. Santucci, Dispense del Corso di Costruzione di Macchine. O. C. Zienkiewicz , R L Taylor, Finite Element Method: Volume 1, The Basis, Butterworth-Heinemann. O. C. Zienkiewicz , R L Taylor, Finite Element Method: Volume 2, Solid Mechanics, Butterworth-Heinemann. K.J.Bathe. Finite Element Procedures in Engineering Analysis. Prentice-Hall.
Teaching mode
The first part of the course consists of theoretical lectures explained with the aid of the blackboard and the projection of powerpoint slides. In the second (more extended) part practical exercises are carried out using a pc and the ANSYS Academic Teaching Introductory FEM code. As for this second part, the students can use the PCs of the classroom, which have the software preinstalled, or they can use a personal laptop, downloading a free ANSYS Student version that can be freely download from the ANSYS website. A text editor (Notepad++) Matlab/Octave will be also used throughout the course.
Frequency
The course is organized in typical classroom lectures, with lectures on theoretical subjects, and practical computer based exercises.
Exam mode
Practical exercise on a personal computer, using a Finite Element code. Oral exam on theoretical and methodogical topics of the Finite Element Method.
Lesson mode
The first part of the course consists of theoretical lectures explained with the aid of the blackboard and the projection of powerpoint slides. In the second (more extended) part practical exercises are carried out using a pc and the ANSYS Academic Teaching Introductory FEM code. As for this second part, the students can use the PCs of the classroom, which have the software preinstalled, or they can use a personal laptop, downloading a free ANSYS Student version that can be freely download from the ANSYS website. A text editor (Notepad++) Matlab/Octave will be also used throughout the course.
LUCA CORTESE Lecturers' profile

Program - Frequency - Exams

Course program
PART I – THEORETICAL AND METHODOLOGICAL BACKGROUND - Fundamentals of matrix structural analysis and definition of discrete systems. - The displacement method of solid mechanics. - Definition of nodal displacement and force vectors. Introduction of element stiffness matrix, boundary and loading conditions. - Structure stiffness matrix and step-by-step procedure to solve the discrete system by matrix structural analysis. THE FINITE ELEMENT METHOD - Mathematical formulation of the Finite Element Method. - Discrete equivalent of the mechanical continuum: elements, shape functions, stress and strain evaluation. - Main categories of finite elements suitable for 1D, 2D, 3D analyses: trusses, beams, triangular and quadrilateral plane elements, brick and tetrahedral elements, axisymmetric elements and shell elements. - Implementation and solution of basic examples in a Matlab environment. PART II - APPLICATIONS (Solution of exercises in classroom, using a personal computer and a FE code) STRUCTURAL ELASTIC PROBLEMS - Modelling the elastic constitutive behaviour. - Analysis of isostatic and hyperstatic truss and beam structures. - 2D plane stress and plane strain analysis. - 3D analysis of parts and mechanical systems subjected to complex multiaxial states of stress. - Axysimmetric analysis. ELASTO-PLASTICO PROBLEMS - Modelling the elasto-plastic constitutive behavior. Isotropic plasticity, bilinear, multilinear and nonlinear models. Large displacement analysis. - Solution of typical plastic problems: cold forming and evaluation of residual stresses. THERMAL AND TERMO-MECHANICAL PROBLEMS - Linear thermal analysis: thermal properties of materials, thermal boundary conditions (adiabatic, or fixed temperature constraints) and loads (conduction, convection, heat fluxes and the like). - Coupled thermo-mechanical analysis and thermal stresses. DYNAMIC PROBLEMS (highlights) - Transient analysis under time varying loads, inertial effects, impacts. - Modal analysis. ADVANCED TOPICS - modelling of contact between parts. - Scripting and programming capabilities of the FE code.
Prerequisites
There are no prerequisites for this course.
Books
Pdf material of the lectures and exercises, available at: www.costruzionedimacchine.it. Reference books and teaching material (not mandatory, to be used for an optional in-depth study): G. Santucci, Dispense del Corso di Costruzione di Macchine. O. C. Zienkiewicz , R L Taylor, Finite Element Method: Volume 1, The Basis, Butterworth-Heinemann. O. C. Zienkiewicz , R L Taylor, Finite Element Method: Volume 2, Solid Mechanics, Butterworth-Heinemann. K.J.Bathe. Finite Element Procedures in Engineering Analysis. Prentice-Hall.
Teaching mode
The first part of the course consists of theoretical lectures explained with the aid of the blackboard and the projection of powerpoint slides. In the second (more extended) part practical exercises are carried out using a pc and the ANSYS Academic Teaching Introductory FEM code. As for this second part, the students can use the PCs of the classroom, which have the software preinstalled, or they can use a personal laptop, downloading a free ANSYS Student version that can be freely download from the ANSYS website. A text editor (Notepad++) Matlab/Octave will be also used throughout the course.
Frequency
The course is organized in typical classroom lectures, with lectures on theoretical subjects, and practical computer based exercises.
Exam mode
Practical exercise on a personal computer, using a Finite Element code. Oral exam on theoretical and methodogical topics of the Finite Element Method.
Lesson mode
The first part of the course consists of theoretical lectures explained with the aid of the blackboard and the projection of powerpoint slides. In the second (more extended) part practical exercises are carried out using a pc and the ANSYS Academic Teaching Introductory FEM code. As for this second part, the students can use the PCs of the classroom, which have the software preinstalled, or they can use a personal laptop, downloading a free ANSYS Student version that can be freely download from the ANSYS website. A text editor (Notepad++) Matlab/Octave will be also used throughout the course.
  • Lesson code10592889
  • Academic year2025/2026
  • CourseMechanical Engineering
  • CurriculumVeicoli
  • Year1st year
  • Semester2nd semester
  • SSDING-IND/14
  • CFU6