Course program
COURSE SYLLABUS
APPLIED MECHANICS FOR MACHINES
Prof. Antonio Carcaterra
Contents
Course Objectives
Kinematics and Dynamics of Rigid Body Systems
Force Analysis in Machine Components
Mechanical Components:
Rigid friction wheels
Gears
Rolling of deformable wheels and tire theory
Gear reducer dynamics
Planetary gear systems
Cams
Electric and thermal engines
Brakes
Propellers
Power Transmission Systems:
(Engines and brakes, stepped gearboxes, continuously variable transmissions, electromechanical power combiners, CVTs)
Mechanics of Devices and Actuators
Applications: Cars, motorcycles, drones
Course Tools
MATLAB and SIMULINK
Rigid body kinematics
Rigid body dynamics (Newton-Euler)
System dynamics (Newton-Euler vs. Lagrangian approach)
Multibody system dynamics (Lagrangian method + Lagrange multipliers)
Exam Format
Analysis and modeling of a complex mechanical device
SECTION 1: KINEMATICS OF A PARTICLE
1.1 Kinematics of a material point
SECTION 2: RIGID BODY KINEMATICS
2.1 Rotation matrix
2.2 Properties of the rotation matrix
2.3 Rotation about a fixed axis
2.4 Composition of rotations
2.5 Rotation matrix via Cardan angles
2.6 Roto-translations
2.7 Velocity and acceleration distribution
2.8 Planar motions
2.9 Reference frame transformation for operators
SECTION 3: APPLIED KINEMATICS PROBLEMS
3.1 Robotic arm (rotation operator method)
3.2 Wheel (rotation operator method)
3.3 Planetary gear train (rotation operator method)
3.4 Engine crank mechanism analysis:
Rotation operator method
Loop-closure equations
Velocity and acceleration polygons
3.5 Vehicle suspension (loop-closure equations)
3.6 Oscillating glyph drive mechanism
SECTION 4: DYNAMICS OF RIGID BODIES AND RIGID BODY SYSTEMS
4.1 Review of particle dynamics
4.2 Rigid body dynamics
4.3 First cardinal equation (linear momentum)
4.4 Second cardinal equation (angular momentum)
4.4.1 Inertia matrix
4.4.2 Expression of angular momentum using inertia tensor
4.5 Summary of rigid body dynamics
4.6 Euler’s equations
4.7 Power balance equation
4.8 Lagrangian equations for complex mechanical systems
4.9 Case study: Quadrotor drone dynamics in 3D space
SECTION 5: GEARS
5.1 Friction wheels and gears
5.2 Involute curve and its properties
5.3 Geometric parameters of gears
5.4 Gear kinematics
5.5 Force analysis in gear systems
SECTION 6: ELEMENTS OF POWER TRANSMISSION DESIGN
6.1 Objectives of power transmission
6.2 Shaft torsional sizing
6.3 Shaft bending verification
6.4 Gear tooth sizing
6.5 Bearing selection
SECTION 7: APPLIED MECHANICS PROBLEMS
Problem 1: Motorcycle dynamics (Case 1)
a) Acceleration profile
b) Maximum climbable slope
c) Force calculations
Problem 2: Truck dynamics
Problem 3: Motorcycle dynamics (Case 2)
Problem 4: Amusement park ride mechanism
a) Motor torque calculation
b) Reaction forces at the base
Problem 5: Aircraft propulsion system
a) System motion equations
b) Force calculation in the gearbox
Problem 6: Motion conversion device
a) System motion equations
b) Motor torque calculation
c) Force analysis on guides
Problem 7: Pneumatic device
Problem 8: Sports car dynamics
Problem 9: Aircraft dynamics
Problem 10: Pneumatic system with planetary gear train
Problem 11: Centrifugal clutch speed governor
a) Lagrange equation formulation
b) Stationary solution and limiting speed
Problem 12: Dynamics of a reciprocating internal combustion engine
a) Physical modeling and mathematical formulation
b) Crank mechanism kinematics
c) Crank mechanism dynamics
d) Observations on the nature of the resulting equations
Prerequisites
Fisica I, Meccanica razionale, Disegno di macchine
Books
A.Carcaterra, MECCANICA APPLICATA ALLE MACCHINE, Edition 2022-2023 –LECTURE
NOTES
Exam mode
The evaluation method is based on a written and an oral test.
Lesson mode
The course is based on classroom lectures in which all theoretical argument are presented. The course is completed by lessons for the development of exercises based also on the use of the computer